Factory Harmonizer

 Industrial Analytics  has never been this easy.

Factory Harmonizer is an analytics software solution tailored for the process industry. It combines the best of human expertise, real-time process data, and automated machine learning to enhance the efficiency, stability, and sustainability of your production processes.

Smoother operations and consistent quality

Enhanced Process Transparency

Get a clear view of your production in real-time. Quickly spot and resolve any issues to keep everything running smoothly.

Boost Profitability and Efficiency

Increased Efficiency and Yield

Make smarter adjustments to your production process with data-driven insights. Produce more in less time and boost your profits.

Meet Sustainability Goals Confidently

Sustainable Resource Usage

Reduce waste and energy use by making informed decisions. Save money while meeting your sustainability goals and maintaining quality.

Observer screen on rock with white wave


One Factory Harmonizer. Four  unique  modules.

Harmony

Boost production stability and efficiency by monitoring and identifying process deviations that go beyond your regular check-ups. Made for complex processes.

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Cycle

Streamline batch process control with real-time insights into the condition of your batch production. Enhance process efficiency and ensure optimal product quality. 

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Soft sensors

Generate continuous values for challenging or costly variables such as lab measurements, to save time and resources, and to proactively control your process.

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Safety

Enhance safety procedures, meet local safety demands, and gain transparency into process conditions and risks.

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Data Platform

Our four modules: Harmony, Soft sensors, Safety and Cycle work seamlessly on top of the Factory Harmonizer Data Platform. The Data Platform ensures that all your production line data is collected from your systems, processed, and monitored in one place.

Green_production

Digitalization for the future of the planet and people

At SimAnalytics, we believe in the synergy of sustainability and profit. Proactively identify process deviations and receive insights to optimize input levels, preventing costly environmental impact. Reduce waste, minimize emissions, optimize resource utilization, and showcase progress to key stakeholders, ensuring efficient and responsible production practices. With Factory Harmonizer, process efficiency is sustainable and resilient. 


Developed together with  industry professionals 

We understand that another screen sounds like a bad idea. That's why we have designed our tool together with operators and engineers to make sure that the screen is worth a glance while requiring just that - a glance. Factory Harmonizer provides your experts with a reasonable amount of insights and alerts through an intuitive web-based user interface.

And best of all? We are not just a software provider. We build, deploy, and continuously update all the models for you so that your team can focus on what they do best.

Chemical Industry

Pulp & Paper

Metal Industry

Factory Harmonizer can identify hidden signals from the process, that are otherwise missed by our current systems.”

Satisfied customer
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What is harmony modelling?

Harmony modelling represents our innovative monitoring technique to enhance production processes. Harmony modelling lays the groundwork for our Harmony module. Unlike traditional methods relying on single-point measurements and setpoint-triggered alarms, harmony modelling considers interdependencies among hundreds of measurement values. Harmony modeling offers new insights for more effective corrective and preventive actions in the dynamic landscape of modern manufacturing.

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What are soft sensors?

Soft sensors (virtual sensors) harness production line data into valuable continuous measurements for variables that are time-consuming and costly, such as lab measurements. This proactive approach aids in the early detection and prompt rectification of deviations for improved throughput and enhanced quality. At the core of our unique soft sensors is automated machine learning, which eliminates the need for manual model development and hiring an expensive data scientist. 

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Latest industry updates

Image of lithium in a pile
24/10/2024 Blog

Powering the Future: Machine Learning in Battery Material Production

Read article
Metals on a tray ready for production
17/10/2024 Blog

Transforming the mining and metals industry: The potential of machine learning and AI

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15/10/2024 Events

Controlling Batch Cycles: Addressing Key Production Challenges with Analytics

Read article

We ensure the best experience

We prioritize minimizing the time commitment from your key personnel without compromising essential work. In comparison to other tools on the market, we take care of all the modelling and re-modelling for you so that you can focus on the actionable insights gained. 

Our projects begin with a structured 3–4-month pilot aimed at exploring the latent possibilities of Factory Harmonizer using the customer's own historical production data. During the pilot, we'll need to borrow just a couple of days of your experts' time. Read more about the offline pilot

Factory Harmonizer offers a user-friendly interface designed for easy navigation, allowing users to quickly access critical information without the need for extensive training. The platform’s dashboards are intuitive and customizable, making it simple for operators, engineers, and managers to find the insights they need to make informed decisions. This ensures that your team can efficiently manage production processes with minimal friction.

Factory Harmonizer seamlessly integrates with a variety of Distributed Control Systems (DCS) and historian databases from automation system data providers like Valmet, Siemens, Honeywell, ABB, OSIsoft/AVEVA, or Oracle. These databases can be augmented with additional data sources, such as laboratory data, for comprehensive analysis. Additionally, Factory Harmonizer can incorporate data from other systems like Manufacturing Control Systems (MCS) or Quality Management Systems (QMS) if available.

Concerned about the quality and volume of your data? Rest assured, we take full responsibility for ensuring that the data driving your decisions is both accurate and reliable. Before deployment, our team conducts a meticulous screening process to verify the integrity and feasibility of the available data. This includes a comprehensive Data Health Check, where we sift through and evaluate all collected data to ensure that only relevant, high-quality information is integrated into the system. By optimizing the accuracy and reliability of the data used, we enhance the effectiveness of Factory Harmonizer's models, providing you with trustworthy insights and actionable results that drive your operations forward.

Factory Harmonizer is designed to stay ahead of your evolving needs with automatic updates and continuous model enhancements. The system receives regular updates that introduce new features and improvements without interrupting your workflow. Additionally, Factory Harmonizer’s models undergo automated re-training at regular intervals, ensuring they adapt to changes in your production environment without requiring system breaks or incurring additional costs.

Factory Harmonizer is engineered for fast and reliable data processing, providing real-time analysis and insights that you can trust. The platform’s powerful analytics engine processes large volumes of data with speed and precision, ensuring that you receive up-to-date information without delays. 

Once you decide to optimize your processes with Factory Harmonizer, you’ll be assigned a dedicated project team. This team is committed to providing personalized, effective support, ensuring that your experience with our software extends beyond just the technology itself.

During the pilot phase, we provide thorough training to equip your team with the skills they need to fully leverage the system’s features. This initial training, combined with ongoing support, ensures that your operations run seamlessly and that your team is confident and proficient in using Factory Harmonizer to its fullest potential.

Explore the potential of your production data 

Let's have a chat to discuss how Factory Harmonizer can address your unique challenges and help you:

  • Unlock process transparency
  • Reduce unplanned interruptions
  • Increase efficiency
  • Enhance sustainability

The demo takes 45 minutes; you only need a computer and a stable internet connection.