Factory Harmonizer
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Harmony

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Monitor and facilitate the maintenance of process harmony to enhance production stability and efficiency of complex production processes. Factory Harmonizer's Harmony module supports you in identifying and discovering root causes for process disturbances through advanced machine learning. 

Unlock full process transparency

Gain real-time insights and clear visibility of your holistic production processes. Our automated model maintenance ensures that everything is up-to-date. 

Reduce unplanned interruptions

Ensure uninterrupted operations and maintain optimal productivity levels. Uncover opportunities for process enhancement beyond routine checks.

Increase production efficiency

Automate anomaly detection and focus on strategic tasks that drive productivity and growth. Spend less time on false alarms and more on what truly matter.


The Factory Harmonizer  impact 

+2M€

increased annual production profit

+200K€

new annual energy savings for one production line

<1 year

average payback time

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Deep dive into harmony modelling

Harmony modelling is the brains behind FH Harmony. Unlike traditional methods relying on single-point measurements and setpoint-triggered alarms, harmony modelling is able to consider interdependencies among hundreds of tag values. Harmony modelling offers new insights for more effective corrective and preventive actions in the dynamic landscape of modern manufacturing.

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Module  views 

Managing intricate production processes, which involve thousands of variables with scattered data most often stored in historians, can be challenging. FH Harmony simplifies this complexity to provide improved visibility and control, presented to users in four distinct and user-friendly views for complete clarity.

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Every project begins with a pilot

SimAnalytics' Offline Pilot is a 3-4 month initiative to demonstrate the value of Factory Harmonizer. The pilot involves setting clear goals, assessing data quality, building tailored models, and refining insights based on your feedback. This process shows how data-driven methods can identify optimization opportunities and drive immediate production improvements. By the end, you will gain hands-on experience with Factory Harmonizer, turning your data into a strategic asset for sustained, data-driven optimization. 

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Your production is our priority

We prioritize minimizing the time commitment from your key personnel without compromising essential work. In comparison to other tools on the market, we take care of all the modelling and re-modelling for you so that you can focus on the actionable insights gained. 

Our projects begin with a structured 3–4-month pilot aimed at exploring the latent possibilities of Factory Harmonizer using the customer's own historical production data. During the pilot, we'll need to borrow just a couple of days of your experts' time. Read more about the offline pilot

Factory Harmonizer offers a user-friendly interface designed for easy navigation, allowing users to quickly access critical information without the need for extensive training. The platform’s dashboards are intuitive and customizable, making it simple for operators, engineers, and managers to find the insights they need to make informed decisions. This ensures that your team can efficiently manage production processes with minimal friction.

Factory Harmonizer seamlessly integrates with a variety of Distributed Control Systems (DCS) and historian databases from automation system data providers like Valmet, Siemens, Honeywell, ABB, OSIsoft/AVEVA, or Oracle. These databases can be augmented with additional data sources, such as laboratory data, for comprehensive analysis. Additionally, Factory Harmonizer can incorporate data from other systems like Manufacturing Control Systems (MCS) or Quality Management Systems (QMS) if available.

Concerned about the quality and volume of your data? Rest assured, we take full responsibility for ensuring that the data driving your decisions is both accurate and reliable. Before deployment, our team conducts a meticulous screening process to verify the integrity and feasibility of the available data. This includes a comprehensive Data Health Check, where we sift through and evaluate all collected data to ensure that only relevant, high-quality information is integrated into the system. By optimizing the accuracy and reliability of the data used, we enhance the effectiveness of Factory Harmonizer's models, providing you with trustworthy insights and actionable results that drive your operations forward.

Factory Harmonizer is designed to stay ahead of your evolving needs with automatic updates and continuous model enhancements. The system receives regular updates that introduce new features and improvements without interrupting your workflow. Additionally, Factory Harmonizer’s models undergo automated re-training at regular intervals, ensuring they adapt to changes in your production environment without requiring system breaks or incurring additional costs.

Factory Harmonizer is engineered for fast and reliable data processing, providing real-time analysis and insights that you can trust. The platform’s powerful analytics engine processes large volumes of data with speed and precision, ensuring that you receive up-to-date information without delays. 

Once you decide to optimize your processes with Factory Harmonizer, you’ll be assigned a dedicated project team. This team is committed to providing personalized, effective support, ensuring that your experience with our software extends beyond just the technology itself.

During the pilot phase, we provide thorough training to equip your team with the skills they need to fully leverage the system’s features. This initial training, combined with ongoing support, ensures that your operations run seamlessly and that your team is confident and proficient in using Factory Harmonizer to its fullest potential.

Ready to talk?

Johanna Kummala
Head of Sales

Book a demo